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Why managed risk will define the UK's defence industrial future

Engineering for consequence - why managed risk will define the UK's defence industrial future. By James Neely, Strategic Partnerships Director – Defence

The UK’s ambition is clear

We want to strengthen national security, rebuild sovereign capability, and ensure the UK can design and manufacture at pace. We want resilient supply chains, high-value jobs, and the capability to respond faster in a more uncertain world.

But we can’t get there without building. And we can’t build unless we change how we think about risk.

Progress requires managed risk – not just policy signals

For too long, the UK has prioritised short-term simplicity over long-term capability. We’ve underinvested in industrial R&D, assumed global supply chains would always deliver, and backed research without following through on production.

Now the cracks are showing - in defence manufacturing, materials supply, and digital systems. We face constraints not because we lack ambition, but because we haven’t invested enough in the capacity to deliver at scale.

This isn’t just a funding gap. It’s a risk gap

Real defence capability is built through trial, repetition and iteration. If we want to create resilient, deployable systems, we need to make it safer to test, safer to fail early - and faster to recover and scale. Managed risk is how we move from idea to operational reality.

It’s not a distraction from delivery - it’s the only way to get there.

We know how to do this - we just need to apply It at scale

Meaningful progress depends on risk - controlled, understood, and managed through experience. That mindset - partnership working, cross-disciplinary, outcome-focused - is exactly what the UK’s defence industry needs now.

At NCC, we apply that approach every day. We help defence and security partners trial technologies at industrial scale and support them in de-risking real-world production - not just technically, but commercially.

Whether it’s advanced composite structures, hypersonic systems, autonomous platforms or AI-driven design assurance, the challenge is rarely about ideas. It’s about how quickly we can move from proof to practice - without bottlenecks, blind spots or breakdowns in confidence.

What we build now determines what’s possible later

We won’t strengthen defence readiness by optimising the familiar. We need to scale what’s new - and build the national infrastructure to support it.

That means investing in the parts of the system that carry the most risk - and yield the most benefit. Adaptive manufacturing. Certification by analysis. Digital assurance. Large-scale composite structures. These aren’t edge cases - they’re core enablers of safe, scalable, and lower-carbon production across sectors.

It also means securing our materials supply. We’re making the case for carbon fibre because it’s critical to UK capability across aerospace, naval systems and land platforms. Without reliable, sovereign access to this capability, we’ll struggle to scale anything else - and we’ll keep facing the same risk in a different disguise: dependency on others.

We also need to invest in risk-ready skills

The UK defence workforce is ageing. Meanwhile, demand for technically capable, digitally fluent engineers is only rising.

But skills aren’t just about headcount. They’re about confidence in complexity - being able to make practical decisions when the data’s incomplete, the deadline is tight, and the cost of delay is real.

That’s why we’re developing modular, hands-on training routes that help engineers build the capability to manage risk as part of the job. We’re enabling movement between sectors, from concept to commissioning, so people can work where defence needs them most.

If we don’t equip engineers to manage risk, we’re not preparing them for modern defence industry. We’re holding them - and the UK - back.

Policy must catch up – and join the dots

Defence engineering problems don’t sit in silos - and neither should policy.

If we want to deliver the UK’s industrial ambitions, we need coherent, cross-government action. Departments like MOD (Ministry of Defence), DESNZ (Department for Energy Security and Net Zero), DBT and DSIT all have a role to play - from procurement reform and skills investment to strengthening the scientific and digital infrastructure that ties it all together.

We need investment that supports risk-managed production, not just concept-stage innovation. Procurement that favours UK capability, not lowest cost. And policy signals that give industry enough certainty to act - even when the technology isn’t yet off-the-shelf.

Some of this is already happening - through ARIA, mission-led R&D, and defence procurement reform. But we need to go further. We need joined-up backing for the entire innovation-to-delivery chain - including the difficult middle ground where risk is highest, but progress matters most.

This is the decade that counts

We’re heading into a decade that will define what kind of country the UK becomes.

That future won’t be shaped by caution. It will be shaped by our willingness to act - to invest in the skills, infrastructure, and supply chains we know we’ll need, even if the route isn’t yet fully defined. This is the moment to make managed risk a core part of how the UK develops defence capability. Not something to avoid, but something to support - with policy, procurement, and joined-up investment from government, industry and finance working in sync.

We don’t just need more defence projects. We need better systems. Systems that can carry new technologies from concept to capability - not once, but repeatedly. That means backing the hard yards of testing, tooling, training and scaling. And it means rewarding those willing to do the unglamorous but essential work of making things real.

Because what we choose to build now - and how we choose to build it - will set the limits of what’s possible for the UK in years to come.

At NCC, we’re not standing still. We’re working across the defence industry and government - local and national - to manage the risk that comes with innovation, and to scale the technologies and systems that underpin UK productivity, resilience and long-term value.

If you're working on a defence challenge that demands new thinking, faster delivery or sovereign capability - we can help.

Not with a sales pitch, but with practical engineering support, independent advice, and the tools to turn risk into readiness.