Composite Hybrid Automotive Suspension System Innovative Structures (CHASSIS)
Using composites to reduce the weight of three components in the best selling van of all time - the Ford Transit.
Composites are fundamental in the development of the next generation of zero emission vehicles. They play a crucial role in enabling motors to spin faster and be more efficient; for hydrogen to be stored safely; for ships to harness natural sources of energy; and for safe, comfortable and reliable travel for passengers. The NCC is working at the forefront of identifying, investigating and developing these innovations and technologies.
Energy storage
Today, there is only one cost effective, technically viable and safe way to store hydrogen for mobility applications: composite pressure vessels that draw upon the high performance of fibres and toughness of matrix materials in a composite. The impact performance of composites, low mass and resistance to harsh environments makes composites more competitive than metallic alternatives. At the NCC, we are supporting the development of supply chains and technology for light, strong and durable energy storage solutions.
Improved efficiency for land, sea & rail
Composites provide more durable, lighter and lower full life cost solutions in a number of surface transport applications. They last longer than other materials, which improves reliability, reduces through life costs and reduces the environmental impact of many transport modes. Composites enable increased power density: super high-strength fibres are used to retain magnets in high performance motors, enabling them to spin faster and generate more power for the same mass. In many lower volume applications, like fairings and bodywork, composites can provide the most cost effective manufacturing solution, where complex mouldings can be made from low-cost tools. In turn, low up-front costs remove barriers to market entry and speed product development.
Major programmes
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UK Hydrogen Supply Chain Opportunities Survey
Exploring the supply chain opportunities for hydrogen fuel cell electric powertrains, which will play a significant role in the transition of heavy-duty vehicles (HDVs) to zero emissions.
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Project HYSTOR
Developing a novel, high pressure hydrogen storage tank for use in HGV, bus and off highway applications.
Customer stories
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Magway
Finding a more sustainable, cost-effective alternative material for the subterranean pipes used by Magway
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H1PERBAT
Future proofing battery case design for electric vehicles.
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Project Century
Investigating weight reduction and high production rates for the automotive sector.
News and Events
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NewsRead more about NCC joins Permali and Arcola Energy to develop composite structural systems for fuel cell retrofits in busesNCC joins Permali and Arcola Energy to develop composite structural systems for fuel cell retrofits in buses
Experts at the NCC have been working with Arcola Energy and Permali to help design and manufacture low-cost composite structural systems for the support of hydrogen fuel cylinders for buses. -
NewsRead more about NCC partners with Drive System Design on new Electric Vehicle projectNCC partners with Drive System Design on new Electric Vehicle project
The NCC is partnering with British engineering specialist, Drive System Design (DSD), on a new project that seeks to improve the efficiency of the integrated electric drive unit (EDU) of electric vehicles (EVs).
