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Manufacturing

 

 

Manufacturing

Turn digital designs into real, manufacturable products. From prototype through to production, our hands-on team combines engineering excellence with state-of-the-art facilities to deliver high quality, cost effective and sustainable outcomes.  

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Challenge

Transferring new manufacturing technologies into industrial production can be complex, costly and risky. 

The leap from innovative idea to a scalable, repeatable manufacturing process is where too many projects stall. 

Without the right expertise and environment, time is lost, costs rise, and sustainability opportunities are missed.

Innovate with NCC

Our areas of expertise include: 

  • Braiding and winding
  • Fibre placement
  • Pressing and overmoulding
  • Ultra-high-rate deposition
  • Verification and assurance
  • Automation and assembly
  • Resin impregnation
  • Ceramic matrix composites

Outcomes

  • Faster, lower-risk adoption of new manufacturing technologies
  • Predictable, scalable solutions with cost and energy modelling
  • High-quality demonstrator parts and in-service components 
  • Improved efficiency through automation and digital tools
  • Roadmaps for future factory capacity and sustainable production 

Who is it for?

  • Chief Technology Officers
  • Product development teams
  • Design engineers
  • R&D managers
  • SMEs

Deliverables

  • Turnkey manufacturing solutions
  • Production of physical demonstrators
  • Down-select and de-risk manufacturing options
  • Current & future state factory analysis
Case study

We collaborated with Carbon ThreeSixty on braided rotor blades to deliver a scalable manufacturing solution with the potential to supply up to 100,000 rotor blades per annum – with proposed production savings of 50% per blade.